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Grass vs. Turf Comprehensive cost analysis |
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S.E.T. Civil Engineers • Planners • Designers Expertise in Synthetic Turf & Track SPORTS ENGINEERING TECHNOLOGIES, INC. 325-660-0674 www.set-inc.biz ANALYSIS
OF GRANULAR-INFILL SYNTHETIC TURF AS SPORTS
FIELD SURFACE REPLACEMENT PRESENTED BY: JEFF BRESEE, P.E. ABOUT THE AUTHOR Jeff Bresee, President of Sports Engineering Technologies, is a Licensed Professional Engineer
who has dedicated himself to becoming the foremost design expert in the Synthetic Turf and Track Industry. Now in his forth year of catering exclusively to schools and other entities on synthetic turf and
track projects, Mr. Bresee appreciates the opportunity to be of service to you and hopes that you find the information contained
in this report valuable. The following analysis has been conducted for the review of ITEM 1 – MAINTENANCE SAVINGS VS. GIS TURF CONSTRUCTION COSTS: In order to determine the extent to which maintenance savings will offset the cost of constructing a GIS
Turf field, key economic values must first be established. These values are (1)
average annual natural grass maintenance costs; (2) natural grass field construction cost; (3) synthetic turf field construction
cost; (4) natural grass field replacement cost; and (5) synthetic turf field replacement cost.
For this report, annual natural grass maintenance costs were estimated using averages taken from the records of schools
for whom SET has worked for. Recent pricing (received through the Competitive
Sealed Proposal process on other fields that SET has designed during 2005) was used to estimate the cost of construction of
synthetic turf fields. Finally, natural grass field construction costs were estimated
using values obtained from schools who have constructed such field in the past two years as well as quotes received from contractors
who perform this type of work. ESTIMATION CONSTRUCTION COSTS – GIS TURF Initial construction cost for a typical stadium
athletic field:
INITIAL CONSTRUCTION
OF FIELD Construction $
585,330.00 Engineering, Project Management
& Inspection $
49,750.00 Total Cost: Initial Investment
on Field $
635,080.00 It should be noted that the above construction cost does not include soil stabilization as the necessity
for such is unknown at this time. Construction cost of replacing the turf system with new turf after the initial turf system has reached
the end of its useful life:
REPLACEMENT OF TURF
@ END OF YEAR 12 Construction $
360,000.00 Engineering, Project Management
& Inspection $
15,000.00 Total Cost: Additional
Investment on Field $
375,000.00 ESTIMATION OF MAINTENANCE COSTS - NATURAL GRASS Construction cost of replacing old natural grass
with new natural grass and new irrigation system:
Construction $
112,550.00 Engineering, Project Management
& Inspection $
12,000.00 Total Cost: Initial Investment
on Field $
124,550.00 Construction cost of replacing old natural grass
with new natural grass without irrigation system:
Construction $
85,050.00 Engineering, Project Management
& Inspection $
8,000.00 Total Cost: Initial Investment
on Field $
93,050.00 ESTIMATION OF ANNUAL MAINTENANCE COSTS – NATURAL GRASS
Item Cost Fertilizer, Pesticide, Herbicide,
etc $ 1,350.00
Top Dressing & Aeration $ 4,300.00
Water $ 7,600.00
Annualized Cost Equipment
Purchase $ 1,125.00
Field Paint & Equipment $ 3,600.00
Lawn Equipment Upkeep $ 900.00
Irrigation System Maintenance $ 500.00
Sub-Total of Supplies $ 19,375.00
Labor - Paint Crew $ 5,200.00
Labor - Mowing and Maint. $ 8,300.00
Sub-Total Labor $ 13,500.00
**Annualized Cost of Extended
Track Life $ 6,800.00
Sub-Total Annualized Maintenance
Cost $
6,800.00 Total Annual Maintenance
Cost $ 39,675.00
**In the case the field lies within the boundary of a synthetic surface track, the elimination of natural
grass near the synthetic track surface will enable it to last longer. This is
due to the fact that grass does not grow up through the edges causes track surface breakdown and also due to the fact that
overspray from watering will not consistently break the track surface down. ESTIMATION OF ANNUAL MAINTENANCE COSTS – SYNTHETIC TURF The cost of maintaining a synthetic field is approximately $540 per year (9 groomings per year, 4 hours
per grooming @ $15 per hour). ECONOMIC COMPARISON ANALYSIS Using the above information and the assumption that the life cycle of both the synthetic turf and the natural
grass will be the same (12 years), economic comparisons were made. The following
chart depicts the comparison over the first 12 year life cycle. Economic comparison over the first 12 year life cycle:
COMPARISON OF FIRST
TURF LIFE CYCLE Cost of Natural Grass Over
12 Year Period $
600,650.00 Cost of Synthetic Turf Over
12 Year Period $
641,560.00 Percent Pay Back After
12 Year Period 93.62% As can be seen, Synthetic turf is slightly less cost efficient over the course of the first life cycle. However, this is not the same for the second life cycle. In the second life cycle we assume that the a new natural grass field will not need a new irrigation system,
but can use the one constructed in the first life cycle. The second synthetic
turf system requires only that the old turf be removed and the new turf installed. Soil,
drainage and other miscellaneous improvements that were necessary during the initial construction period will not be necessary
as a part of turf replacement. Economic comparison over the second 12 year life cycle:
COMPARISON OF SECOND
TURF LIFE CYCLE Cost of Natural Grass Over
12 Year Period $
569,150.00 Cost of Synthetic Turf Over
12 Year Period $
381,480.00 Percent Pay Back After
12 Year Period 149.20% As can be seen, synthetic turf becomes more economically advantageous in the second life cycle. The average percentage of payback that would be realized by the installation of synthetic turf of natural
grass over the total 24 year period would be 114.35% ITEM 2 – FIELD USAGE The next topic this report will address is field usage and consequently the
reliability of field condition for athletic play. Natural grass fields are very difficult to maintain in good condition under heavy traffic
conditions. Also, wet weather conditions, which cannot be controlled, make this
situation even worse. Thus, in order to prevent the field from significant deterioration
under existing conditions, the School must limit the amount of usage they allow on the stadium field or deal with a field
in poor condition on a regular basis. On the other hand, GIS Turf has proven to be a very durable
product that can handle considerable wear and tear without field deterioration independent of weather conditions. Because of this, a School could greatly expand how much they use their stadium field while at the same
time being able to rely on the field always being in good condition. SET has
found that amongst Owners that have already constructed a GIS Turf field, the smallest margin of increased field usage is
about two times. However, most Owners realize a much larger factor usually between
five and ten times. This is due to the fact that once GIS Turf is installed;
the Owner can schedule stadium events at will without worry of weather or extent of use.
Thus, by installing GIS Turf, a School would be able to consolidate events at the stadium location instead of using
multiple sites to host events. A School would also be able to feel confident
that the field would be in good condition for each event held, which leads to the next topic, safety.
Natural grass fields
that are properly watered and maintained in good condition (meaning complete ground cover exists) typically provide safe service.
However, as was stated above, it is very difficult to maintain natural grass in a good condition when it is continually exposed
to the intense traffic related to sporting events. For instance, most football
fields experience significant deterioration towards the latter part of the season. The middle portion of the field experiences
the worst deterioration since the majority of the traffic occurs there. Thus, the most heavily used areas of the field become
the least safe for play. In addition, wet weather can make this situation worse. Most football fans have witnessed how even one football game played when the field
is saturated can cause the grass to simply disappear across much of the field leaving the field in poor condition until spring
when new grass can be established. In the end, the typical natural grass field simply cannot be relied upon to be in safe
condition at all times. On the other hand, GIS Turf has the ability to remain
uniformly safe across the entire playing surface regardless of the amount of play or weather conditions it has experienced
throughout the life of the turf. Thus, GIS Turf has the ability to better ensure
a safe playing surface and in turn reduce turf related injuries. Serious turf related
injuries generally fall into two categories; rotation type injuries to the legs and head to ground impact injuries. Turf burn
is the primary minor injury related to turf. ROTATIONAL LEG INJURIES Because of the granular
nature of the infill used in GIS Turf, leg injuries due to a shoe or cleat binding in the turf during rotation are nearly
eliminated. Granular rubber has a low degree of cohesiveness and therefore has little to no ability to lock or bind a shoe
or cleat in place. As torsion is applied to the shoe or cleat, the rubber granules give way allowing the foot to release.
The same is true for well-maintained natural grass but as the grass surface begins to deteriorate, so does the turfs ability
to give and prevent injury as a cleat can become locked into the hard ground surface. HEAD TO GROUND IMPACT INJURIES The granular rubber infill used in GIS Turf will maintain a G-Max rating (measure of shock absorption) between
130 and 140, well below the allowable rating of 200. Natural grass when properly maintained also has a similar G-Max rating
but areas of a field that are in poor condition can have G-Max ratings well above 200. Thus, the likelihood of head to ground
impact injuries is greatly increased as the condition of the field deteriorates. TURF BURN Unlike its synthetic turf predecessor, GIS turf is relatively nonabrasive to the skin. Natural grass is also relatively
nonabrasive, but once again, as the field condition deteriorates; natural grass gives way to bare ground that is obviously
much more abrasive. Dr. Bill Barnhill of BASED ON 50 GAMES PLAYED ON NATURAL GRASS PRIOR TO GIS TURF INSTALLATION & 71 GAMES PLAYED ON GIS TURF AFTER
INSTALLATION. ITEM 4 - ECONOMIC IMPACT This report will deal only lightly with the economic impact that GIS Turf has on a community by drawing more events. SET will not attempt to estimate how many additional events, such as playoff games,
might be attracted or what amount of additional revenue these events would equate to in the community. It is simply noted that having a more durable field surface in place allows the Owner the option of hosting
events without the worry of damaging the field and that many of those events, i.e. football playoff games and band competitions,
attract many people to a community. CONCLUSION Sports Engineering Technologies does not seek to make any recommendations from this report. We find that GIS Turf is an excellent product that has a track record second to none in terms of customer
satisfaction of the Owner’s that have previously constructed a field. On
the other hand, SET understands that the cost of such a field is significant and must be carefully considered in order to
decide if the product is right for your Entity. We hope our services can be of
help to you in this process. |
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